Charging Lithium Iron Phosphate Batteries (LIFEPO4)

Charging Lithium Iron Phosphate Batteries (LIFEPO4)

⭐How to charge LiFePO4 battery? This is one of the most common questions we get from our customers. The answer is simple: use a LiFePO4 battery charger, of course. When charging LiFePO4 batteries, make sure you are not using chargers that work with other Li-ion chemistries, which are usually designed to have a higher voltage than LiFePO4 requires. We are often asked if it is possible to charge lithium iron phosphate with a lead acid battery charger. The short answer is yes, as long as the voltage is set within the acceptable parameters for LiFePO4 batteries.

⭐Charger Check
Before using the LiFePO4 charger, check that the charger's cable is insulated and not damaged. The charger terminal connectors should be clean and properly mate with the battery terminals to ensure a good connection and optimum conductivity. Refer to the Blackcell's owner's manual or your specific battery's datasheet for the proper torque setting.

⭐ Charging Guide
If the lithium iron phosphate battery is not fully discharged, it does not need to be charged after each use. LiFePO4 batteries are not damaged in partial state of charge (PSOC). You can charge the LiFePO4 battery after every use or after discharging to 80% DOD (20% SOC). If the battery management system (BMS) disconnects the battery due to low voltage (voltage will be <10V), remove the load and charge it immediately with a LiFePO4 battery charger.

⭐ Charging temperature
LiFePO4 batteries can be safely charged between 0°C to 45°C (32°F to 113°F). LiFePO4 batteries do not require temperature compensation for voltage when charging at high or low temperatures. All Blackcell LiFePO4 batteries are equipped with an internal BMS that protects the battery from low and high temperatures. If the BMS disconnects due to low temperature, the battery must warm up before the BMS can reconnect and accept charging current. If the BMS is disconnected due to high temperature, the battery needs to cool down before the BMS can accept charging the battery. Refer to the specific battery's data sheet for BMS low and high temperature cutoff and reconnect values.

The charge and discharge temperature of our LT series lithium batteries is -20°C to 60°C. Blackcell Low Temperature (LT) Lithium Batteries have a cold weather rating and are designed for the cold climate of Canada. These batteries have a built-in heating system using proprietary technology that draws power from a charger. No additional components are required. The entire process of heating and charging is completely seamless. The heating system is automatically activated when attempting to charge below 0°C and deactivated when no longer needed. The heating system does not draw power from the battery, but from the charger, ensuring that the lithium battery does not self-discharge and remains powered. Just plug the LT Lithium battery into the LiFePO4 charger and the internal heating and monitoring system does the rest.

⭐How to charge LIFEPO4 battery with lead acid charger
Most lead-acid battery chargers can be used with LiFePO4 batteries as long as they are within the appropriate voltage guidelines. AGM and gel algorithms are generally within the LiFePO4 voltage requirements. The voltage of the flooded battery charging algorithm is usually higher than the LiFePO4 charging requirement, which will cause the BMS to disconnect. If this happens, it is usually best to replace the charger with one with a LiFePO4 charging profile. Since the BMS protects the battery, using a lead-acid charger will usually not damage the battery.

Note that lead-acid battery chargers may not be able to reconnect the BMS if the BMS is disconnected due to low voltage, even if the charger has acceptable charging parameters to charge LiFePO4. This is because when the BMS is disconnected, the Lithium battery will have no voltage as it will read 0V on the voltmeter, and lead acid chargers require the battery to read the voltage to start charging. If the battery reads 0V, the lead acid battery charger will not recognize that the battery is connected and should begin charging. The same is true for some inferior lithium battery chargers. It is always recommended that you purchase a high-quality LiFePO4 charger to ensure high performance and longevity. Feel free to contact Blackcell if you have any questions.

⭐ Parallel charging LiFePO4
When connecting lithium iron phosphate batteries in parallel, please ensure that the voltage between each battery is within 0.1V before putting it into use, which can minimize the chance of imbalance between batteries. If you are charging a 12V LiFePO4 battery, the charging voltage should be between 14V – 14.2V. When 24V batteries are charged in parallel, the charging voltage should be 28V-28.4V. Parallel charging of 36V lithium batteries requires a voltage of 42V-42.6V. Finally, charging a 48V LiFePO4 battery requires a voltage specification of 56V – 56.8V. The following table summarizes the voltage requirements for each system voltage.

System Voltage Charging parameters
12V 14V – 14.2V
24V 28V – 28.4V
36V 42V – 42.6V
48V 56V – 56.8V

The voltage parameters apply to both charging profiles CC and CC-CV. If your charger’s voltage is lower than those listed in the table, it will not damage your battery, but it will be undercharged, and it will not provide the full rated capacity of the battery. If your charger’s voltages are higher than those listed in the tables above, the BMS may disconnect the battery and you may have to remove the load to reconnect. We recommend you replace the charger to avoid this inconvenience and to invest in a high-quality LiFePO4 battery charger.

CHARGING LIFEPO4 BATTERIES IN SERIES

When connecting batteries in series, please make sure each battery is within 50mV (0.05V) of each other before putting them in service. This will minimize the chance of an imbalance between batteries. If your batteries get out of balance, the voltage of any battery is >50mV (0.05V) from another battery in the set, you should charge each battery individually to rebalance. You can charge each battery individually periodically to avoid imbalance. When charging LiFePO4 batteries in series, it is best to use a multi-bank charger that charges each battery individually to ensure the cells remain balanced. You can also use a 24V battery LiFePO4 charger or a 48V battery LiFePO4 charger if you’d like to charge your system as a whole.

CHARGING LIFEPO4 WITH AN INVERTER/CHARGER AND/OR CHARGE CONTROLLER

Below are the key, typical charger inputs when using an inverter/charger or charge controller for charging LiFePO4 batteries. Many inverter/ chargers require additional parameters, please contact Blackcell technical support for assistance. LiFePO4 batteries do not require equalizing. LiFePO4 batteries do not require temperature compensation for voltage when charging at hot or cold temperatures.

 

PARAMETER 12V SYSTEM 24V SYSTEM 36V SYSTEM 48V SYSTEM
Bulk Voltage 14V – 14.6V 28V – 29.2V 42V – 43.8V 56V – 58.4V
Absorption Voltage 14V – 14.6V 28V – 29.2V 42V – 43.8V 56V – 58.4V
Absorption Time 0- 6 min 0- 6 min 0- 6 min 0- 6 min
Float Voltage 13.8V ± 0.2V 27.6V ± 0.2V 41.4V ± 0.2V 55.2V ± 0.2V
Low Voltage Cutoff 11V 22V 33V 44V
High Voltage Cutoff 14.6 29.2V 43.8V 58.4V

CHARGING LIFEPO4 WITH ALTERNATOR AND DC TO DC CHARGERS

Depending on the quality of the alternator, it may work fine to charge LiFePO4 batteries without modifications. However, low-quality alternators with poor voltage regulation can cause the BMS to disconnect LiFePO4 batteries. If the BMS disconnects the batteries the alternator may be damaged. To protect your LiFePO4 battery and alternator, please be sure to use a compatible high-quality alternator or install a voltage regulator. You can also use a DC to DC charger to safely and effectively charge your batteries including house banks. Installing a DC to DC charger is the recommended option when it comes to charging lithium with an alternator.

FUEL GAUGES FOR LITHIUM BATTERIES

If you are using a voltage-based fuel gauge that is designed for lead-acid batteries, it will not accurately measure the state of charge (SOC) of LiFePO4 batteries. Please replace your fuel gauge with one that measures current rather than voltage to accurately measure the state of charge of lithium iron phosphate batteries.

If you have any technical questions, please contact Blackcell Technical Support at +1 778-358-3925.

FREQUENTLY ASKED QUESTIONS (FAQ)

CAN I CHARGE LITHIUM WITH SOLAR PANELS?

Yes, you can charge blackcell lithium batteries with solar panels. In fact, you can charge them with any type of charging equipment, as long as the charging voltage is within 14V to 14.6V for our 12V LiFePO4 batteries.

CAN I CHARGE LITHIUM WITH AN ALTERNATOR?

Yes, but it is recommended to invest in a DC to DC charger to protect your LiFePO4 battery and alternator.

 

CAN I CHARGE LITHIUM WITH A LEAD-ACID CHARGER?

Most lead-acid battery chargers can be used with LiFePO4 batteries as long as they are within the appropriate voltage guidelines. AGM and Gel algorithms typically fall within the LiFePO4 voltage requirements. The voltage for wet cell or flooded battery charging algorithms are often higher than LiFePO4 requirements, which will result in the BMS disconnecting the battery at the end of the charge cycle, and may result in the charger displaying an error code. If this happens, it is generally good practice to replace your charger. Since the BMS protects the battery, using lead-acid chargers will not damage the battery.

 

HOW TO CHARGE A LIFEPO4 BATTERY IN THE COLD?

LiFePO4 batteries can safely charge between 0°C to 45°C (32°F to 113°F). If your application requires you to recharge in freezing temperatures, blackcell Low Temperature series (LT) can be recharged between -20°C to 45°C (-4°F to 113°F). The LT series has a built-in heating system featuring proprietary technology that draws power from the charger itself. No additional components are required. The entire process of heating and charging is completely seamless. The heating system automatically activates once charging below 0°C is attempted, and it automatically deactivates when it’s no longer needed. The heating system does not take power from the battery, but rather from the charger, ensuring the battery is not discharging itself. Simply plug the battery into the lithium charger and the internal heating and monitoring systems take care of the rest.

 

DO I NEED A SPECIAL CHARGER FOR LITHIUM?

The short answer is no. In order to fully charge a 12V LiFePO4 battery, a charger with a voltage of 14V to 14.6V is required. Most AGM battery chargers are within that range and they would be compatible with blackcell lithium batteries. If you have a charger with a lower voltage, it may still charge the battery, but it won’t charge it to 100%. A charger with a higher voltage would not charge the battery and the BMS would enter protection mode due to its high voltage disconnect feature. Although many AGM battery chargers are compatible with LiFePO4, wet cell or flooded battery chargers are not compatible as they typically charge at a higher voltage.

 

CAN I FULLY DISCHARGE A LITHIUM BATTERY?

Blackcell LiFePO4 batteries can be discharged up to 100% of their capacity. However, to optimize the performance of your LiFePO4 battery, to achieve a higher cycle life, and to avoid the BMS disconnecting the battery, we recommend limiting the discharge to 80%. If the BMS disconnects the battery due to low voltage, at 100% depth of discharge, remove the load and recharge using a LiFePO4 charger to reactivate the BMS.

 

CAN LITHIUM DISCHARGE IN COLD TEMPERATURES?

LiFePO4 batteries can safely discharge between -4°F to 140°F (-20°C to 60°C). All blackcell LiFePO4 batteries come with a built-in BMS that protects the battery from low-temperatures and high-temperatures. If the BMS disconnects due to cold or high temperature, wait until the temperature is more suitable and the BMS will reconnect automatically.

 

HOW DO I STORE LITHIUM BATTERIES?

It is recommended to store LiFePO4 batteries at about 50% state of charge (SOC). If the batteries are stored for long periods of time, cycle the batteries at least every 6 months. Do not store batteries that are discharged. They do not require a trickle charger. · Recommended storage temperature: -5 to +35°C (23 to 95 °F) · Storage up to 1 month: -20 to +60°C (4 to 140 °F) · Storage up to 3 months: -10 to +35°C (14 to 95 °F) · Extended storage time: +15 to +35°C (59 to 95 °F) It is highly recommended to store lithium batteries indoors during the offseason.

 

CAN I CONNECT 12V LITHIUM IN SERIES?

Yes, you can connect up to four 12V batteries of the same model in series to obtain a higher voltage. Do not connect lithium batteries in both parallel and series simultaneously. Please note that the 24V lithium batteries are designed for 24V applications and do not support series connections. Likewise with the 36V and 48V lithium batteries. When charging LiFePO4 batteries in series, it’s recommended to use a multi-bank battery charger that can charge each battery individually. If that’s not an option, you can also use a 24V battery LiFePO4 charger or a 48V battery LiFePO4 charger if you’d like to charge your system as a whole. Blackcell lithium batteries support charging in series.

 

CAN I CONNECT 12V LITHIUM IN PARALLEL?

Yes, you can connect up to four 12V batteries of the same model in parallel to obtain a higher capacity. Do not connect lithium batteries in both parallel and series simultaneously. Blackcell 24V and 36V lithium batteries also support up to 4 units in parallel. Blackcell 48V LiFePO4 batteries support up to 14 units in parallel as they are designed for larger projects. Blackcell lithium batteries support charging in parallel.

 

CAN I INSTALL A LITHIUM BATTERY ON ITS SIDE?

Yes, Blackcell LiFePO4 batteries can be installed upright or on their sides. Please fasten the battery if installed in a moving vehicle, such as in an RV or a boat. Please also avoid placing anything over the battery, and it’s recommended to cover the terminals with a plastic cap to prevent an external short circuit.

 

ARE LIFEPO4 BATTERIES SAFE?

Yes, LiFePO4 is a safe chemistry and the most stable lithium-type battery on the market. Blackcell lithium is UL 1642 certified, which means they have been tested for short-circuit, abnormal charging, crush, impact, shock, vibration, heating, temperature cycling and pressure. All Blackcell LiFePO4 batteries come with an internal Battery Management System. The BMS protects against

  1. Under-Voltage – during discharge
  2. Over-Voltage – during charge or regen conditions
  3. Over-Current – during discharge
  4. Low-Temperature – during charge and discharge
  5. High-temperature – during charge and discharge
  6. Short-Circuit Protection – protects battery cells from damage
  7. Single Cell Equalization and balancing

 

If you already have a lead-acid or a LiFePO4 charger and you want to make sure it’s compatible, chat with one of our battery experts. We can check your charger’s user manual and confirm the voltage parameters. Blackcell offers Canada-based 24/7 chat support to all its clients.

 


Leave a comment

Please note, comments must be approved before they are published